Continuous production process

The coil coating line is designed in a way that ensures the coil passes through all its functional zones at the same speed.

The coating process begins with a multi-stage chemical rinse that removes impurities from the coil. A chrome-free passivation layer is applied to the clean surface to ensure good adhesion of the coating. After it has dried, the coating is applied to the coil by coating rollers, and then the coil is cured in ovens at a temperature of up to 254°C. The coil is cooled and dried, after which it is sent for packaging or further machine processing.

In addition to the application of organic coatings, the line is also used to apply laminating films.

Both coated and laminated sheets have high resistance to climatic, mechanical and chemical influences. We test all of this in laboratories as well as in real conditions.

We coat steel and aluminium

We process high-quality aluminium, steel and galvanised sheets from renowned European smelting plants on our coil coating line. All materials undergo an incoming inspection, and their quality is guaranteed by the manufacturer's inspection certificate.

Material	Al alloys	FeZn / Fe
Quality	EN AW 1050, 3series, 5series	DX51-DX53, S220-S350, DC01
Thickness	0,4 – 2,0 mm	0,3 – 1,2 mm
Width	600 – 1 340 mm	600 – 1 340 mm
Inside ø of coil	500/600 mm	500/600 mm
Outside ø of coil	2 000 mm	2 000 mm
Max. weight	3 500 kg	8 500 kg
Min. order quantity	800 kg	1 500 kg

Variability of our coatings

Material	Surface	Thickness	Resistance	Functional warranty
HD PES	smooth	20 – 27 μm	RUV 3	10 years
HD PES W	texture	20 – 30 μm	RUV 3	10 years
SHD PES	smooth	min 35 μm	RUV 4	20 years
PUR-PA	structured	45 – 60 μm	RUV 4	20 years
PUR	smooth	30 – 60 μm	RUV 4	15 years
PVDF	smooth	28 – 37 μm	RUV 4	15 years
Primer/adhesive under the PVC	x	7 – 12 μm	x	x
Backcoat	smooth	3 – 18 μm	RUV 2	1 year (for interiors)
PVC film	structured	120 – 150 μm	x	10 years
PET film	smooth	30 – 50 μm	x	10 years

Exceptional colour range

Our proprietary colour mixing system gives us an exceptionally wide range of colours. We currently provide coatings in up to 2,000 colours derived from RAL, RAL Design, NCS or Pantone colour systems in a glossy, semi-matte or matte finish.

We can prepare additional shades according to other colour systems or the customer's standard in a very short periodof time from 800 kg of coated aluminium or 1 500 kg of coated steel.

We also coat faux wood and 3D effects

Coated 2D surface

Smooth surface (matte/glossy), range of colours
Suitable for both HDG steel and aluminium
For both indoor and outdoor use
High abrasion resistance (RUV3)
Optional application of protective UV film
For sandwich panel manufacturers

2D Wood Design

: Wood Flat 3

: Golden Oak

3D coating effect

Attractive structured surface (alternating matte and glossy surfaces), range of colours
Suitable for both HDG steel and aluminium
For both indoor and outdoor use
High abrasion resistance (RUV3)
Optional application of protective UV film
For manufacturers of blinds and garage doors

3D Wood Design

: Golden Oak

: Dark Oak

: White Oak

: Zebrano

3D patina effect

Smooth (matte), range of decors
For both indoor and outdoor use
High abrasion resistance (RUV3)

: Patina Grau

: Patina Black

Quality is important to us

A sophisticated control system allows us to maintain a consistently high quality of our products, optimise their properties and guarantee a long service life.

Our laboratories

We develop new colour formulas in our laboratory. We also test input materials (both sheet metal and paint) here, and after coating, our products undergo outgoing inspections. Our laboratory laminator also allows us to test PVC and PET films and their adhesion.

We also use our laboratories to simulate corrosion load; we use different cycles of accelerated aging to monitor the durability of coated sheet metal.

Accelerated laboratory tests:

Salt fog
Water condensation
UV exposition + water condensation
Sun (Xe) exposition

Coated sheets also tested abroad

In addition to accelerated testing in our own laboratories, we subject our coated sheet metal to load tests in foreign accredited centres.

The samples we select include aluminium, galvanised sheet metal and all types of coatings, including film lamination. We use laboratories in Lisbon and Norway for our tests.

We prioritise the future

We incinerate the flue gases produced during coating and curing, which prevents the release of hydrocarbons into the atmosphere. We use the heat generated in production to heat production premises.

We recycle 100% of solvents – we regenerate used solvents by vacuum distillation and reuse them in production.

We are mindful of the energy efficiency of our production facilities – we are considering replacing the gas furnaces with electric ones in our future investment in a new coil coating line.

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